PFAS Obsolescence & the Impact on Product Manufacturing

PFAS in Manufactured Products

10 Apr 2025

Per- and polyfluoroalkyl substances (PFAS) are widely used across various industries due to their exceptional technical performance. They are found in a broad range of professional and consumer products, including electronics, vehicles, medicines, and coatings. However, increasing regulatory restrictions on PFAS and market pressures are raising concerns about their continued availability. Adding to this challenge, a major PFAS manufacturer has announced its exit from the market by the end of 2025. Given these shifts, do you fully understand how these pressures affect PFAS use in your products and manufacturing processes?

 

The Changing Regulatory Landscape

Global regulations on PFAS are expanding beyond previous restrictions on PFOS, PFOA, and aqueous film-forming foams (AFFF). The European Union is currently evaluating a potential ban on all PFAS under the REACH regulation, while multiple US States are implementing restrictions and new reporting requirements. Keeping up with these evolving regulations is crucial for businesses relying on PFAS-containing materials.

Understanding the proposed timelines and sector-specific regulations is key to securing necessary PFAS supplies or exploring viable alternatives. Companies must consider critical questions:

  • What risks do PFAS shortages pose to supply chains?
  • What are the financial and technical costs of developing and evaluating alternative materials?

 

The Role of PFAS in Product Performance

To navigate these changes, it is essential to analyse the specific functions PFAS provide in your products and processes. PFAS are valued for more than just their non-stick properties – they also offer durability, thermal and chemical stability, and biocompatibility. Often, it is the unique combination of these properties that made PFAS the material of choice in the first place.

When considering alternatives, manufacturers must evaluate potential trade-offs:

  • Will an alternative material have a shorter lifespan or require increased usage?
  • Could it introduce new hazards or impact performance?
  • Does transitioning to PFAS-free products enhance brand reputation, even if it affects quality?
  • Are the increasing litigation risks and financial liabilities surrounding PFAS a sufficient reason to phase them out?

 

Taking Action & Preparing for the Future

To make informed decisions, companies should take proactive steps, starting with a thorough audit of their processes, products, and supply chains to assess PFAS usage. We've compiled a PFAS regulatory compliance checklist to help you get started.

Engaging with regulators, industry groups, and suppliers is critical to understanding compliance obligations and identifying potential alternatives.

By staying ahead of regulations and developing a strategic approach, businesses can mitigate risks, secure essential materials, and explore sustainable solutions for the future.

 

If you'd like expert support with any matters relating to PFAS regulatory compliance, our team are ready to help. Call or email and speak with one of our PFAS experts today.